Explosion-Proof Drum Filling Systems for Chemical & Oil Industries | Precision & Efficiency for Safe Operations
Overview of Drum Filling Systems for Chemicals and Oils
At GLZON Automation Equipment Co., Ltd., we specialize in providing high-performance automatic drum filling systems designed for chemicals and oils. Whether you need to fill 200L drums, IBC containers, or ton barrels, our drum filling solutions are designed to provide precision, efficiency, and safety. Our explosion-proof systems are ideal for handling flammable or corrosive liquids, such as engine oils, solvents, adhesives, resins, and acids.
Our automatic drum filling machines are built to meet the highest safety standards, ensuring compliance with international regulations for handling hazardous materials. Whether you need a semi-automatic drum filling machine for lower-volume operations or a fully automatic system for high-throughput production, GLZON offers the perfect solution for your needs.
Why Choose GLZON’s Drum Filling Systems?
Our drum filling systems are engineered with precision and safety at the forefront. Here’s why our explosion-proof drum filling systems stand out:
- Precise and Consistent Filling with ±0.2% Accuracy:
- Our automatic drum filling systems utilize advanced load cells and weighing sensors to ensure ±0.2% filling accuracy. This level of precision is essential when filling engine oils, lubricants, epoxy resins, and other chemicals, where even slight variations in volume can cause issues in quality control.
- Explosion-Proof Safety for Hazardous Chemicals:
- GLZON’s drum filling machines come equipped with explosion-proof technology, designed to meet the highest safety standards for environments where flammable or combustible chemicals are used. Our Ex IIB T4 certification ensures that the equipment is safe for use in environments where dangerous vapors or liquids may be present.
- Flexible Semi-Automatic & Fully Automatic Systems:
- We offer both semi-automatic and fully automatic drum filling systems to meet the needs of different production scales. Semi-automatic systems allow for manual drum positioning, while fully automatic systems can fill up to 30 barrels per hour (200L) with minimal human intervention, perfect for large-scale chemical and oil production.
- High-Speed and Low-Impact Filling:
- GLZON’s drum filling systems are built for high-speed performance while minimizing the risk of spillage and foam generation. Our high-flow fill modes and slow-fill options ensure that all liquids, including viscous or foaming chemicals, are filled efficiently and without waste.
- Energy-Efficient and Cost-Effective:
- Servo motors and high-efficiency controls ensure that our drum filling systems not only provide high-speed performance but also help you reduce energy consumption, making them cost-effective over time.
Key Features of GLZON’s Explosion-Proof Drum Filling Systems
- Explosion-Proof Design (Ex IIB T4 Certification):
- GLZON’s drum filling systems are equipped with explosion-proof electrical and pneumatic components, ensuring they are safe to operate in environments where flammable liquids like engine oils, solvents, and adhesives are used.
- Precise Filling with ±0.2% Accuracy:
- With the help of Mettler Toledo load cells and high-precision weighing sensors, we ensure that every drum is filled with ±0.2% accuracy, reducing waste and improving consistency in your production process.
- Automatic Capping and Sealing:
- Our automatic capping systems provide secure sealing of the drums after filling, preventing leakage and ensuring that your products maintain their integrity. The anti-drip feature minimizes spillage during the filling process.
- High-Speed Filling for High-Volume Production:
- Designed for high-speed production, our automatic drum filling machines can fill up to 30 barrels per hour (200L) and 6-8 IBC barrels per hour, making them ideal for large-scale chemical and oil manufacturing.
- Corrosion-Resistant Construction:
- Our systems use 304 stainless steel and PTFE-lined components for durability in harsh environments, ensuring that the equipment can handle corrosive chemicals without deteriorating.
- User-Friendly Control System:
- The PLC control system with a touchscreen interface provides an intuitive user experience, allowing operators to monitor real-time data, adjust filling parameters, and track system performance with ease.
- Flexibility in Container Sizes:
- GLZON’s drum filling systems are compatible with 200L drums, IBC containers, and ton barrels, giving you the flexibility to handle different container sizes and types.
Applications of GLZON’s Drum Filling Systems
Our explosion-proof drum filling systems are suitable for various industries:
- Chemical Manufacturing:
- For chemicals like solvents, acids, and polyurethane, our automatic drum filling systems ensure accurate and safe dispensing, while minimizing exposure to hazardous materials.
- Oil & Lubricant Industry:
- Our systems are perfect for filling engine oils, motor oils, and lubricants, ensuring precise dispensing and safe operations in high-volume filling environments.
- Pharmaceutical & Cosmetic Industry:
- GLZON’s drum filling machines are designed for pharmaceutical oils and cosmetic products, ensuring consistent and controlled filling while maintaining product quality.
- Food & Beverage Industry:
- In the edible oil sector, our automatic drum filling machines are used for filling cooking oils, vegetable oils, and palm oils, offering high-speed and efficient filling for food-safe products.
Technical Specifications of GLZON’s Drum Filling Systems
| Parameter | Specification |
|---|---|
| Explosion-Proof Rating | Ex IIB T4 (for hazardous environments) |
| Filling Accuracy | ±0.2% |
| Filling Speed (200L Drums) | Up to 30 barrels per hour |
| Filling Speed (IBC Drums) | 6-8 barrels per hour |
| Control System | PLC + touchscreen interface |
| Material Compatibility | Chemicals, Engine oils, Lubricants, Solvents |
| Power | 4.1 kW (excluding conveyors) |
| Air Source | 0.6MPa clean and stable air source |
| Filling Head | Automatic capping and sealing |
Why GLZON Is Your Ideal Partner for Drum Filling Systems
GLZON’s drum filling systems are designed to offer precision, safety, and efficiency for chemical, oil, and lubricant filling applications. Our automatic and semi-automatic systems are the perfect choice for industries that require safe and efficient high-volume liquid filling.
- Precision: Achieve ±0.2% accuracy in engine oil and chemical filling.
- Speed: Fill up to 30 barrels per hour for high-volume operations.
- Safety: Designed for explosion-proof operation in hazardous environments.
- Durability: 304 stainless steel and corrosion-resistant materials ensure long-lasting performance.
Contact GLZON for Your Drum Filling Solution
Ready to enhance your production with GLZON’s explosion-proof drum filling systems for engine oil, chemicals, or lubricants? Contact us today for more information or to request a personalized quote for your chemical or oil filling needs.
